夹送式鲢鱼体剖切装置设计及试验
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1.华中农业大学工学院/农业农村部水产养殖设施工程重点实验室,武汉 430070;2.农业农村部长江中下游农业装备重点实验室,武汉 430070;3.荆州市集创机电科技股份有限公司,荆州 434025

作者简介:

万鹏,E-mail:wanpeng09@mail.hzau.edu.cn

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中图分类号:

TS254.3

基金项目:

湖北省农机装备补短板核心技术应用攻关项目(HBSNYT 202221);湖北省重点研发计划项目(2023BBB115);农业农村部华南现代农业智能装备重点实验室开放课题基金项目(HNZJ202208)


Design and testing of a pinch-feeding device for dissecting Hypophthalmichthys moritrix body
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1.College of Engineering/ Ministry of Agriculture and Rural Affairs Key Laboratory of Aquaculture Facilities Engineering,Huazhong Agricultural University,Wuhan 430070,China;2.Ministry of Agriculture and Rural Affairs Key Laboratory of Agricultural Equipment in Mid-Lower Yangtze River,Wuhan 430070,China;3.Jingzhou Jichuang Electromechanical Technology Co.,Ltd.,Jingzhou 434025,China

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    摘要:

    针对现有淡水鱼鱼体剖切装置以手工喂料为主,单机运行、加工效率低下,无法满足机械化、自动化的鱼体剖切加工需求等问题,以鲢(Hypophthalmichthys moritrix)为研究对象,开展夹送式鲢鱼体剖切装置关键部件研究,并试制夹送式鲢鱼体剖切装置。夹送式鲢鱼体剖切装置由机架、鱼体输送机构、鱼体夹送机构、鱼体剖切机构以及清污机构组成;通过对鱼体进行压缩试验,得到鱼体最小极限抗压力;通过鱼体夹持输送过程和剖切过程的受力分析,探索满足夹持输送过程的条件以及不同旋向的刀盘对鱼的作用力大小。以鲢可接受性评分和剖切损失率为评价指标,对夹持辊初始间距、刀盘剖切高度、刀盘转速等影响因素开展单因素试验,探索各因素对鲢剖切效果的影响。正交试验结果显示,影响鱼体剖切效果因素的排序为:刀盘转速>刀盘剖切高度>夹持辊初始间距;当夹持辊初始间距为20 mm、刀盘剖切高度为135 mm、刀盘转速为1 400 r/min时,鲢鱼体的剖面光滑,鱼肉完整度高,可接受性评分平均值为9.48,剖切损失率为0.11%,加工效率可达8.0尾/min。

    Abstract:

    Hypophthalmichthys moritrix was used to study the key components of a pinch-feeding device for dissecting freshwater fish body to solve the problems of single-machine operation and low efficiency of processing in terms of the current device for dissecting freshwater fish body mainly relying on manual feeding,which cannot meet the requirements for mechanized and automated dissection of fish body.A pinch-feeding device for dissecting Hypophthalmichthys moritrix body was developed and tested.The pinch-feeding device for dissecting Hypophthalmichthys moritrix body was consisted of a frame,a fish body feeding component,a fish body pinching component,a fish body dissecting component,and a cleaning component.The minimum limiting pressure of the fish body was obtained by conducting compression tests on the fish body.The conditions of satisfying the process of pinching and feeding,and the magnitude of the force exerted on the fish by different rotation directions of the knife discs were studied by analyzing the force in the process of pinching and dissecting the fish body.A single factor experiment using the acceptability score and cutting loss rate of Hypophthalmichthys moritrix as evaluation indexes was conducted to study the effect of factors including the initial spacing of pinching rollers,the height and speed of the cutting disc on dissecting Hypophthalmichthys moritrix.The results of the orthogonal experiment showed that the factors affecting the effect of dissecting fish body was in the decreasing order of speed of the cutting disc > height of the cutting disc > initial spacing of pinching rollers.When the initial spacing of pinching rollers,the height of the cutting disc,and the speed of the cutting disc was 20 mm,135 mm,and 1 400 r/min,the profile of Hypophthalmichthys moritrix body was smooth and the integrity of the fish meat was high,with the average acceptability score of 9.48,the cutting loss rate of 0.11%,and the efficiency of processing up to 8.0 pieces/min.It will provide a reference for developing the device for dissecting bulk freshwater fish body and designing the automated pre-treatment processing line for freshwater fish.

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万鹏,呙诗阳,刘紫莹,张祥,李平.夹送式鲢鱼体剖切装置设计及试验[J].华中农业大学学报,2025,44(5):259-269

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  • 收稿日期:2024-09-27
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  • 在线发布日期: 2025-10-10
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